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TGV unit

Vacuum traction roller

Suitable for the inlet and outlet of coating machine ovens; traction power rollers for high-precision tension control of sheet and strip films (such as lithium battery separators, lithium battery positive and negative electrodes, copper foil, aluminum foil, tapes, protective films, hardening films, automotive explosion-proof films, etc.).
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Product Overview

Product Overview

Applications

Suitable for traction power rollers with high-precision tension control requirements for sheet and strip films (such as lithium battery separators, lithium battery positive and negative electrodes, copper foil, aluminum foil, tapes, protective films, hardening films, automotive explosion-proof films, etc.).

Key Advantages:

● Flexible tension isolation before and after traction; the isolation value can be adjusted by the negative pressure value.
● High traction force can be generated without the material being squeezed by the pressure rollers.
● Achieves single-sided contact of the adhesive material, effectively avoiding damage to the adhesive surface.
● Stabilizes the material position, preventing material slippage on the traction rollers.
● Flexible tension isolation before and after traction; the isolation value can be adjusted by the negative pressure value.
● Can perform bidirectional traction, meeting the needs of special applications.

Theoretical Analysis

Patm - Atmospheric pressure Pavc - Negative air pressure
1. Drive support shaft: Provides support and vacuum function for the reaction force of the roller surface traction rotation;
2. Traction force is applied to the roller surface;
3. Larger input tension, smaller output tension, achieving torque traction
4. Torque realization principle:
T=(Patm- Pvac) *S *f*R*K
(S) Roller surface area in the vacuum zone (f) Coefficient of friction between material and roller surface (R) Roller surface radius (K) Correction coefficient


*Note: Some applications
[Coating machine] is a high-precision coating production line for general optical films, optical tapes, automotive films, etc.


Advantages:

1. After the material is coated with adhesive, only the non-adhesive surface contacts the roller, protecting the adhesive surface from damage;

2. Tension and traction are decoupled, allowing for low or zero tension;

3. Traction remains effective during initial material feeding or material breakage, facilitating material feeding;

4. Other advantages await your discovery.

Handling method

Handling method

Roller surface treatment Roller diameter (unit: mm)
160 200 204 260 318 324 420
Chrome plating and polishing
Stainless steel mesh
High-precision optical network
Fiber sheath
Rubber surface
Aluminum

Technical Specifications

Technical Specifications

Roller Body Material Steel / Aluminum
Roller surface finish 0.2-0.4um
Roller surface treatment Electroless Plating / Precision Grinding / Polished Mesh / Stainless Steel Mesh / Fiber Sleeve / Rubber Coating / Aluminum
Tension isolation density 0.1-0.3kgf/cm
Exhaust air volume ≤9.3cmm
Rated negative pressure ≤9-15KPa
Adaptive linear velocity ≤350mpm

Application site

Application site





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