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TCN-001

Tension controller

The TCN-001 fully automatic tension controller is a new generation of closed-loop tension controller specially designed for roll material production and processing systems that require high precision in tension control.
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Product Overview

Product Overview

The TCN-001 fully automatic tension controller is a new generation of closed-loop tension controller specially designed for roll material production and processing systems with high tension control accuracy requirements. When used with the "Anyou" series of high-precision tension sensors, it can form an automatic tension control system with stable control performance, rich functions, and high reliability.

Functions and Features
1. Employs a high-speed, highly integrated 32-bit MCU and a 16-bit dual-channel A/D converter.
2. Utilizes a dual-MCU structure, separating HMI management from main control management.
3. Modular hardware design, with separate modules for control and power components, improving system reliability, maintainability, and electromagnetic compatibility.
4. PWM modulated drive signal, offering superior and stable performance.
5. High drive power, rated power up to 60VDC/5A.
6. Integrates four control modes: tension sensor feedback,
floating roller position feedback,
ultrasonic diameter measurement feedback,
and roll counting (roll diameter algorithm/speed feedback).
7. Dual-axis control, with built-in rich functions such as axis cutting control, bumpless switching, acceleration/deceleration, and alarms.
8. Multi-line Chinese display on the LCD screen, simple and clear to use.
9. Open software functions and superior HMI technology facilitate user parameter adjustment.
10. Password management function ensures the security of set parameters and avoids accidental operation.
11. Terminal wiring ensures convenient and reliable connections.
12. Metal sealed casing, sturdy and beautiful, dustproof and electromagnetic interference resistant.

Product Features

Product Features

Accepting various feedback

Tension sensors, ultrasonic diameter gauges, potentiometers, speedometers, etc.;

High integration

It integrates several commonly used tension control modes into one board, and the software makes specific controls on various modes and different workstations in each mode. Users can make corresponding settings according to the actual workstation.

High precision and high reliability

In terms of software, it fully draws on advanced and mature control theories and mathematical models in contemporary industrial control, and has undergone extensive and long-term optimization and testing on experimental equipment and in factory settings to ensure high precision in software operation.

Modular

The hardware employs a separate module design for control and power, enabling power outputs up to 60VDC/5A, effectively improving system reliability, maintainability, and electromagnetic compatibility.

Installation drawings

Installation drawings

Technical Specifications

Technical Specifications

Project Specification
Power supply Operating power input +24VDC current not less than 10A
Working power output Three 12VDC channels, one 5VDC channel
Input signal Analog signal input 0-5VDC dual-channel
Digital signal input I²C (CCD) VARI
Switch signal input One proximity switch and one limit switch
Input signal PI operation output PI operation PWM output channel (5%-95%)
Set output One PWM output (0%-95%)
Communication interface Reserved for RS232/485/CAN-BUS (not enabled in this version)
Protection level IP65

Application site

Application site


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